About & Frequently Asked Questions

We’re perfectionists. We take our work seriously, so we may produce the most outstanding level of embroidery possible for your brand.

Ask our customers; we tend to go way beyond their design expectations.

Embroidery FAQs

What is embroidery?

Embroidery is the embellishment of garments with decorative needlework, in which your design is actually sewn into the fabric. Embroidery provides a professional look for casual business wear, bags, and hats.

Which items can I have embroidered?

In general you can embroider hats, jackets, polo shirt, backpacks, coolers, towels, tote bags, and blankets.

What is a digitizing fee?

Digitizing is the process of turning your logo or design into a program file that is read by the embroidery machines. This file maps out every stitch in your logo and tells the machine exactly how to sew it out. Our digitizing fees are $45.00 for logos up to 10,000 stitches. Larger logos may incur additional charges. This fee is a one-time setup fee, and your logo will be kept on file for future use.

Who does the digitizing?

Buzzard’s Bay Embroidery also has their own network of artwork services that can digitize your logo or design. Depending on the garment you want embroidered, our reps will work with you to make sure that you get the best bang for your buck.

Do you do puff or 3D embroidery? What is 3D embroidery?

Yes, we do 3D puff embroidery. 3D foam (3D Puff) is a technique where foam is inserted under the top stitch to raise the surface, giving a three-dimensional feel and appearance. Adding a third dimension to any design can improve its appeal. You can have the entire design puff stitched or have elements of your design in 3D puff embroidery.

Do you do custom applique embroidery? What is applique embroidery?

Yes, we do 3D puff embroidery. 3D foam (3D Puff) is a technique where foam is inserted under the top stitch to raise the surface, giving a three-dimensional feel and appearance. Adding a third dimension to any design can improve its appeal. You can have the entire design puff stitched or have elements of your design in 3D puff embroidery.

How do I know how many stitches are in my design?

You can email us your image along with any information about your order (amount of pieces you plan on doing, time you need it by, etc). You will receive a response within 24-48 hours of your submission, either with the stitch count, or advising you that more time is needed in order to have our digitizer ‘trace’ it for accuracy in stitch count.

If you would like to estimate your stitch count before sending in your logo, take a look at this chart:

To estimate a stitch count, hold up what you are considering having embroidered up against this chart. As you can see, there are 16 larger squares with 16 smaller squares inside of each larger square. For every large square your item/logo covers, you can estimate that it will be at least 2,000 stitches. For every small square you can estimate that it will be 125 stitches.

For example, if your logo covers four large squares you can estimate that it will take 8,000 stitches to completely recreate your logo on an item. If the item you have your eye on only includes 7,000 stitches in the setup, you may have to pay a little more to get all 8,000.

However, remember that this is simply an estimate. Buzzard’s Bay Embroidery INC will double check your stitch count with the factory so you get the most accurate pricing before you commit to buying.

What thread colors can I use?

You have a very large selection of colors to choose from. There is another way to find the thread colors on particular items. Check out our thread guide chart.

Can I use multiple thread colors on my items?

We know that the majority of our company logos and eye-catching designs have more than one color in them. Since embroidered imprints are programmed into a machine and don’t require any kind of screens, it’s easy to switch from one color of thread to another

Absolutely! We know that the majority of company logos and eye-catching designs have more than one color in them. Since embroidered imprints are programmed into a machine and don’t require any kind of screens, it’s easy to switch from one color of thread to another.

Can I provide the embroidery tape?

Absolutely, and if you do, it must be requested on your PO, and we cannot be held responsible for how it sews. A swatch will be sewed out as your proof. Should any corrections/adjustments be needed, you will need to let us know at the time of proofing. Tape edits are $25.00 each. If you need to touch and feel the swatch, let us know, and we will mail you the physical swatch to review.

Can I have garments embroidered in more than one location?

Of course – as long as there is an option for that. Some products may only allow embroidery in one location. Remember, if you have any questions about adding additional imprint area your product, don’t hesitate to reach out to our customer service team!

However, as with all promotional items, if you add another location to your product, you are going to have to pay more. Another location means that we will need to create a second digitized file and the factory will have to send the shirts through the production line again.

That means another setup charge and additional location run charges for your order. It’s worth it if you’re committed to your design, but those fees can add up!

Do you do patches?

YES, we offer a variety of patches.

What is your turnaround time for embroidery?

On a normal order, the expected processing time is between 7-10 business days, after sew out approval and goods arrive at our warehouse. Larger orders, multiple locations, and individual personalization may require a longer production time, so please make sure you are placing your order with enough time for us to process. Rush orders need at least a 24-hour notice to be fit into our schedule. Rush orders are produced in less than 7 business days, and are subject to a 30% rush fee in addition to your project cost.

What can I do to make sure my item looks fantastic?

Our customer service team highly recommends using a simple logo. Not only will it have the clearest embroidery, but it may keep your stitch count down.

Also make sure that your artwork is larger than it would actually appear on your garment. For example, if you are including text in your design, most factories prefer the font size to be at or above 20pt. This will help make sure that your logo is clean and crisp.

Screen Printing FAQs

What is necessary to place an order for screen printing?
To place an order for CONTRACT screen printing, please email us your purchase order, credit card authorization form, shipping request form, and art. We understand you may have your own purchase order forms, so if you prefer to use your own, please confirm that all of the needed information is listed in detail, but we prefer you use our forms. Please keep in mind you cannot place your order without all information having been received. Your order will be put on hold until all appropriate information is received.
What is the minimum order for screen printing?
Our minimum order is 24 pieces for up to a 3-color imprint, for 48-71 units up to 4 colors, and 72-143 units up to 6 colors. The only exception to our 24 piece minimum are sports teams receiving names and numbers on their garments. Anything more then 5 colors will need a 72-piece minimum.
What is your turnaround time?
Our turnaround time for a screen print order is 7-10 business days from the final art approval and at least 3 business days from when merchandise is received at our warehouse. This is a very firm timeframe, as we schedule our presses over a week in advance.
What about RUSH jobs?
Rush jobs are completed in less than 7 business days after the final approval of your art, and are subject to a 30% fee in addition to your total order. We do ask that you call ahead first to confirm that we are able to handle your rush job before garments are sent to us, as we do not always have an open spot on our presses for rush jobs. If you do send your garments to us without checking to make sure if we can handle your job, and we are not able to rush the job at that time, we are not responsible for freight charges back to you.

When available, from receipt of art approval & arrival of merchandise:

  •         Rush Charges of 30% (5–6 business days)
  •         Rush Charges of 40% (3–4 business days)
  •         Rush Charges of 50% (2 business days)
  •         Rush Charges of 100% (1 business day)
How can I drop ship to your warehouse?
Please send your garments with the following information to:

Your company name and PO# (purchase order/job name)
c/o Buzzard’s Bay Embroidery Inc.
124 River Rd.
New Bedford, MA 02745

What is the proof approval process?
On all new orders we will be sending you an art proof for your review. This proof will state the size, pantone colors, and overall location of your print job. Please make sure to review your proof carefully, because once it is approved, we will be printing exactly what you approve. Proofs are issued about 1-2 business days after all forms and artwork have been received. If you do not receive a proof within two days, please call us at (774) 992-7514, as we may not have been aware that you didn’t receive it. Sometimes emails can become lost in cyberspace, so a phone call always helps. Also, we do ask that you set your email account to send a confirm read receipt when in the proof/approval process. If we do not receive your art approval in writing, we will not proceed with your job. Having your email set for a confirm read receipt ensures that we in fact did get your reply; if you did not get a confirm read receipt, we do not have your approval.
Can I just get the same thing as my last order?
As all orders are new orders, please do NOT expect us to replicate your last order. Place your order anew, including colors, size, location, etc. using our forms, as if it was your first time, every time. We will pull your existing film and reference the reorder PO (purchase order) to make sure it is accurate. If you feel you need to request a proof for your reorder, please indicate this on your purchase order.
Is the clothing included in the price?
No, our prices are for embellishment only.
Do you provide the clothing?
We are embellishers; but if you’re unable to supply us with your items for decoration, we can offer you a full package which includes the clothing items. Please visit the “Apparel Catalog” section to be linked directly to our industry partners who can supply the items to us. DISTRIBUTORS will want to supply us with the items at their cost.
Are there any other charges?
It depends. Please review our price sheet for further information. Although we do not have hidden charges, there is an added cost for nylon, polyester, mesh, pants legs, pant backs, shirt sides, hats, towels, specialty inks, or anything out of the ordinary.
Will my items come poly bagged?
Many times your clothing may come in poly bags; for example, with t-shirts you will incur a charge for un-bagging,. If your order includes embroidery, we will un-bag the items, but we charge to re-bag. Please indicate on your PO (purchase order) if your order needs to be poly bagged.
Do I need to register on your website?
ASI Distributors need to register with our website to view custom forms and pricing. If you are unable to log in, either you did not register, you do not have pop-ups enabled, or you have not allowed cookies for our site in your browser. Please check your settings and try again.

Shipping FAQs

How do I know when my order has shipped?

You will be notified by a UPS Quantum Notification, which will come directly from UPS. You must provide an email address to notify, which we input upon processing your shipment. When the package is picked up by UPS, it will then be scanned, and an email will automatically be sent to you between 6-7pm, which is our normal pickup time Monday-Friday. This also applies to FedEx shipments.

Are shipping methods different if you're shipping to my residential address?

Yes. UPS and FedEx up-charges are higher for residential deliveries. It must be specified on your Shipping Form whether your mailing address is commercial or residential. We reserve the right to adjust your invoice accordingly if you have supplied incorrect information.

Can I get an estimated shipping cost for my order?

Unfortunately, we cannot issue price quotes for shipments due to differences in methods, box quantity, sizes, weights, etc.

You can use UPS’s “Calculate Time and Cost” option Here
FedEx also has this option Here

Please contact your supplier for weights & box counts. We are only able to give exact costs for shipping upon processing your shipment. Shipments are usually processed the same day your order is printed, and tracking information will be sent to the email address you have provided, once UPS picks up from our facility, usually around 5pm.

Is a Shipping Request Form necessary?

Yes. We prefer our customers use the Shipping Request Form, in PDF format. This allows all pertinent drop ship information to be gathered more efficiently for our shipping department to process, and consequently, all information you provide will be in writing, and attached to your PO (purchase order) for future reference. Your form can be emailed to us, and mention in the subject line Screen Printing or Embroidery. Please do not call in shipping instructions, as they will typically not be accepted; there is too much room for error. Emailed shipping instructions will be accommodated as much as possible.

I already have an order in-house, how do I change shipping information?

You can email or fax us the updated information to the department handling your order, and we will adjust accordingly on your PO (purchase order).

I have my own UPS/FedEx account; can I use my own account number for shipments?

Absolutely. Our default shipping method is UPS Ground. You can either have us ship it with our account, and the shipping fee will be added to your order invoice, or we can use your account, if you supply us with your shipper’s account information. A $3.75 handling fee will be added to your invoice regardless if you use your own shipper number or ours.

Art FAQs

What is your maximum imprinted area?

STANDARD IMPRINT SIZE: 13” W X 16” H
OVERSIZED IMPRINT: 15”W X 19”H (+.25 run charge addition)

What are Pantone Colors?

We follow the Pantone solid coated chart for all of our ink colors. This refers to a worldwide color matching system called Pantone (PMS) color. We will match any Pantone color provided for your artwork as close as possible. There is no charge for Pantone matching, and we prefer that you indicate which pantone colors you would like to use for your print jobs. If your Pantones are provided, we will match as closely as possible (~90%) to the color of your art, and assign it a PMS color for proofing.

What are your acceptable file formats?

Normally vector-based art is the most widely accepted format for spot color screen printing. Vector-based formats may be submitted with the following file extensions:

  • .eps – Encapsulated Postscript (universal vector format)
  • .pdf – Acrobat PDF file
  • .ai – Adobe Illustrator file
  • .cdr – Coreldraw file (please convert to eps, or ai with fonts converted)

ALL Jobs are digitally proofed before production is run via a pdf file to your indicated E-mail address.

Please note:
While many files can have these extensions, they don’t always contain vector based art. Only after full review of your file can we determine if your art is acceptable.

Other formats are also acceptable but may require art charges to prepare them for printing. All formats listed before are usable for 1 color printing, if art contains multiple colors, then art separation fees will apply.

  • .psd – Adobe Photoshop file (must be 300 dpi file at full size for printing, in layers or on white background)
  • .tiff – 300 dpi High resolution print quality image
  • .jpeg – normally lower quality, but if your file is 300 dpi at full size, this format can be suitable for one-color prints

Simulated Process separation work applies to flattened high resolution files such as the file types listed above. Your best and most vibrant output will result in comparison to 4-color process, mostly used for illustrations or photographic style art. These can also be printed on dark colors. In this case, art separation charges are usually required.

Get in touch

Please leave a message and we will get in touch with you shortly! In the meantime, you're welcome to call us at (774) 992-7514, if you need more immediate assistance. 

Have a great day!

Visit Us

124 River Road

New Bedford, MA 02745

Contact us

(774) 992-7514

sales@buzzardsbayembroidery.com

Office Hours

M-F: 9am - 5pm

Sat-Sun: By appointment only